top gear review

Related Posts

Picture of TopGear Review

TopGear Review

We offer expert, hands-on insights to help you choose the best equipment for your home and outdoor projects.

How to Put a Chain Back on a Chainsaw – 6 Easy Steps

This guide will help you get your chainsaw back up and running quickly. So, let’s dive into the steps of how to put a chain back on a chainsaw.

Written By Abdur Rahman

The chainsaw is a very useful tool, but it requires regular maintenance in order to function correctly. One of the most common issues that chainsaw owners face is the chain coming off during operation. It might seem difficult, but chainsaw owners must learn how to put a chain back on a chainsaw to maintain their chainsaw.

Here’s a detailed guide on how to safely and efficiently reattach your chainsaw’s chain. Whether you’re a professional or a first-time user, this guide will help you get your chainsaw back up and running quickly. So, let’s dive into the steps of how to put a chain back on a chainsaw.

Understanding the Basics of Chainsaw Components

How to Put a Chain Back on a Chainsaw

Before we get into the process of reattaching the chain, it’s helpful to get familiar with the basic components of your chainsaw. Knowing how these parts work together makes it easier to understand how to put the chain back on a chainsaw correctly.

Chainsaw Chain Anatomy

The chain is one of the most critical parts of your chainsaw, and it consists of the following key elements:

  • Guide Bar: This is the long metal bar that guides the chain as it rotates. The guide bar needs to be properly aligned and maintained to keep the chain secure.
  • Drive Links: These are the small, tooth-like components on the inside of the chain that fit into the groove on the guide bar. Proper alignment of the drive links is essential when learning how to put a chain back on a chainsaw.
  • Tension Adjustment Screw: This small but important part allows you to adjust how tightly the chain fits around the guide bar, ensuring safe and efficient operation.

Why Chains Come Off Chainsaws

There are several reasons why a chainsaw chain might come off:

  • Loose Chain Tension: Over time, chains can stretch from regular use, making them loose and prone to falling off.
  • Worn Components: Parts like the guide bar, sprocket, or drive links can wear out and cause the chain to slip.
  • Improper Usage: Hitting a hard object like a rock or forcing the chainsaw beyond its capacity can dislodge the chain.

Understanding these causes can help you prevent future issues. It is crucial for ensuring that you know exactly how to put a chain back on a chainsaw in the correct manner.

Safety First: Preparing to Replace the Chain

How to Put a Chain Back on a Chainsaw
Chainsaw Chain

Safety is always the top priority when using power tools, including chainsaws. Reattaching a chain might seem straightforward, but without proper precautions, it can be risky. Let’s look at some essential safety steps before you learn how to put a chain back on a chainsaw.

Essential Safety Gear

Before reattaching the chain, make sure you have the right safety gear in place:

  • Gloves: Wearing heavy-duty gloves will protect your hands from sharp chain teeth and provide a better grip.
  • Eye Protection: Safety goggles or glasses will shield your eyes from dust, dirt, or oil splashes during the process.
  • Chainsaw Chaps (Optional): If you’re working with a chainsaw frequently, investing in chaps can protect your legs from accidental contact with the chain.

Disconnecting the Power Source

Whenever you work on your chainsaw, it’s critical to ensure that the machine is completely powered down:

  • Electric Chainsaws: Always unplug the chainsaw from the electrical outlet before starting any maintenance.
  • Gas Chainsaws: Switch off the engine and remove the spark plug to prevent accidental starts.

Taking these precautions reduces the risk of accidental injury when figuring out how to put a chain back on a chainsaw.

Tools You’ll Need to Reattach a Chainsaw Chain

Having the right tools will make the process of how to put a chain back on a chainsaw much easier:

  • Screwdriver or Wrench: To remove and reattach the side panel. (Everyone should have some basic tools in home, if you have not, Check out this Black & Decker Home Tool kit )
  • Chain Tensioner: Some chainsaws come with a built-in tensioner, but having an additional tool for precise adjustments can be helpful.

Step-by-Step Guide on How to Put a Chain Back on a Chainsaw

How to Put a Chain Back on a Chainsaw
AI Generated

Now that you’re prepared and ready, let’s go through the process of how to put a chain back on a chainsaw. Follow these detailed steps to complete the task safely and effectively.

Step 1 – Turn Off the Chainsaw and Remove the Power Source

This is the most important step in the entire process. Never work on a chainsaw that is still connected to a power source. For gas chainsaws, remove the spark plug cap to eliminate any chance of the chainsaw accidentally starting. For electric chainsaws, simply unplug the machine.

Step 2 – Locate and Remove the Side Panel

Once the chainsaw is powered down, locate the side panel or cover on the chainsaw. This panel is typically held in place by screws or nuts, which can be easily removed using a screwdriver or wrench. Removing the side panel will expose the chain, guide bar, and sprocket, allowing you to reattach the chain.

Step 3 – Loosen the Tensioning Screw

Next, locate the tensioning screw, which adjusts the tightness of the chain. Turn this screw counterclockwise to loosen it. Loosening the tension will make it easier to slip the chain back onto the guide bar. This is a key part of the process when learning how to put a chain back on a chainsaw, as proper tension is crucial for safe operation.

Step 4 – Align the Chain on the Guide Bar

Now it’s time to reattach the chain. Start by carefully placing the chain back on the guide bar. Ensure that the drive links fit snugly into the guide bar groove, and check that the cutting teeth are facing in the correct direction. The sharp edges of the teeth should face forward on the top side of the guide bar.

A common mistake during this step is placing the chain backwards. If you’re unsure about the direction, check your chainsaw’s manual. This part of learning how to put a chain back on a chainsaw requires attention to detail.

Step 5 – Reattach the Side Panel

Once the chain is properly aligned, replace the side panel. Fasten the screws or nuts loosely at first. You will want to leave some room for adjustment when tightening the chain tension later on.

Step 6 – Adjust Chain Tension Properly

Finally, adjust the chain tension by turning the tensioning screw clockwise. Proper tension is key when figuring out how to put a chain back on a chainsaw. The chain should be tight enough to fit snugly on the guide bar, but not so tight that it’s difficult to rotate.

To test the tension, gently pull the chain away from the guide bar. It should snap back into place without sagging. If it doesn’t, adjust the tension further until it feels just right. Once you’re satisfied, fully tighten the side panel screws or nuts.

Fine-Tuning the Chain Tension

Now that your chain is back on, it’s important to ensure that the tension is correct. Proper chain tension is not just a matter of performance, but also of safety.

Signs of Incorrect Chain Tension

There are several signs that can indicate your chain isn’t properly tensioned:

  • Too Loose: If the chain sags away from the guide bar or feels like it might slip off, it’s too loose. A loose chain can be dangerous and cause kickbacks.
  • Too Tight: On the other hand, if the chain is too tight, it can wear out the chainsaw components more quickly and reduce its cutting efficiency.

Importance of Proper Chain Tension for Performance

A well-tensioned chain ensures safety and improves your chainsaw’s performance. A chain that is too loose will cause uneven cuts and increase the risk of injury. In contrast, a chain that is too tight will overwork the motor and dull the chain prematurely.

Maintaining the correct tension is a vital part of learning how to put a chain back on a chainsaw properly and safely.

Also for more details, Read our blog post on How to Tighten Chainsaw Chain

Maintenance Tips for Chainsaw Chains

How to Put a Chain Back on a Chainsaw

Taking the time to properly maintain your chainsaw will save you headaches down the line and extend its life.

Regular Chain Inspection

Regularly inspect your chainsaw chain for:

  • Worn Teeth: Dull or damaged teeth make cutting harder and increase accident risk.
  • Bent or Broken Drive Links: These can prevent the chain from sitting properly on the guide bar.
  • Rust or Corrosion: A rusty chain not only reduces cutting performance but also poses a safety risk.

Refer to our detailed guideline on Chainsaw Tips for beginners if you want to know more helpful tips on chainsaw maintenance.

When to Replace the Chain Instead of Reattaching It

Sometimes, even if you know how to put a chain back on a chainsaw, reattaching it may not be the best solution. If your chain is too worn, dull, or damaged, it’s better to replace it entirely. Chainsaws are powerful machines, and using a worn chain increases kickback risk and poor performance.

Troubleshooting Common Issues When Reattaching Chains

How to Put a Chain Back on a Chainsaw

Even when following the steps, you might encounter issues. Here are some common problems and solutions.

Chain Won’t Stay Tight

If the chain keeps loosening, check the tension adjustment mechanism. It may be worn out or faulty. You might need to replace the tensioning screw or the guide bar itself to solve the problem. If not solved yet, read our detailed guideline on How to tighten Chainsaw Chain.

Chain Keeps Coming Off

If your chain keeps coming off even after adjusting the tension, the guide bar, sprocket, or drive links could be worn out. Inspect these parts and replace them if necessary to ensure a secure fit.

FAQs About Chainsaw Chains

Conclusion

Learning how to put a chain back on a chainsaw is a crucial part of maintaining your tool. By following these steps and regularly checking your chainsaw for wear and tear, you can keep your chainsaw running smoothly and safely. Proper tension, regular maintenance, and replacing worn parts when necessary will ensure that your chainsaw remains a reliable tool for all your cutting needs.

Recent posts

Scroll to Top